PerMix Plow Mixer

1. Blade & Plow Design: Plow-shaped blades affixed to a rotating shaft lift and disperse materials vertically and radially, creating a fluidised mixing zone.
2. Three-Dimensional Movement: Materials rise from the trough floor, tumble, and fall back, ensuring full intermixing of all particles.
3. Chopper Integration (Optional): In cohesive or lumped feeds, high-speed choppers break down agglomerates to maintain smooth blending.
4. Liquid Addition: Spray or injection nozzles allow precise addition of binders, solvents, or flavourings during operation.
5. Vacuum / Drying (Hybrid Models): Under vacuum, vapours are drawn off while jacket heating or cooling help control product temperature.
6. Discharge: Bottom valves (butterfly, slide, ball) enable fast, controlled discharge with minimal residuals.

Robust and versatile, ideal for most industrial blending needs.

• Open configuration or enclosed vessel depending on dust control needs.
• Integration with jackets for temperature control.
• Suitable for bulk blending, coating, mixing, and homogenising tasks.

Hybrid Plow Mixer/Dryer (Vacuum Capable)

For processes that demand both blending and moisture reduction:

• Vacuum drying under reduced pressure protects heat-sensitive materials.
• Jacketed vessel ensures precise thermal control.
• Condensate recovery systems for solvent or aroma recapture.
• ATEX / explosion-proof builds for solvent-laden processes.

We tailor construction to your product and regulatory regime:

• 304 / 316L Stainless Steel: Hygienic polish for food and pharma usage.
• High-alloy materials: Hastelloy and Titanium for corrosive chemistries.
• Hardox / abrasion-resistant liners: Built for handling abrasive powders.
• Surface treatments: Electropolishing or mirror finish to minimise contamination risk.
• Seals, bearings & purge systems: Engineered for dust zones (ATEX / explosion risk).

All designs can be delivered to UKCA and CE standards and optionally certified for ATEX / DSEAR usage in hazardous environments.

• Heating / Cooling Jackets: For temperature control or thermal processing.
• Vacuum / Pressure Interfaces: For advanced drying or processing phases.
• High-Speed Choppers: Break up lumps or deagglomerate.
• Liquid Spray Bars & Metering: For coating, binder, or solvent addition.
• Load Cells & Weighing Systems: Ensure batch accuracy and traceability.
• Instrumentation & Control: PLC, HMI, or SCADA integration.
• Custom Discharge Valves: Butterfly, angle, slide, or ball – optimised to your line.

Integrated Loading, Unloading, and Material Handling Solutions by PerMix & Fuxion MME

Efficient production begins and ends with seamless material movement. PerMix UK, in partnership with Fuxion MME, delivers a complete, integrated approach to loading, dosing, and discharging systems for powder, paste, and liquid processing. Together, we offer turnkey solutions that connect mixing, material handling, and packaging into one smart, automated flow.

Loading Options for PerMix Mixers

PerMix mixers can be configured with a variety of loading systems depending on your process, ingredients, and production scale:

1. Manual Loading:
For small batches and R&D applications, mixers can be top-loaded using manual bag dumping stations with integrated dust extraction and sifting options.

2. Vacuum Loading Systems:
Vacuum conveyors draw powders, granules, or flakes directly from drums, totes, or silos into the mixer, ensuring a sealed, dust-free environment—ideal for pharmaceutical, food, and chemical production.

3. Pneumatic Conveying Systems:
High-efficiency conveying lines move powders and pellets from bulk silos or intermediate bulk containers (IBCs) directly into mixers. Available in both dense phase and dilute phase configurations, these systems reduce contamination risk and improve product consistency.

4. Screw or Auger Feed Systems:
When handling cohesive or heavy powders, a screw feeder ensures precise, controlled delivery into the mixer—perfect for gravimetric or volumetric dosing applications.

5. Big Bag / FIBC Discharge Systems:
For large-scale operations, PerMix integrates bulk bag dischargers with hoists or frames that connect directly to the mixer inlet. Combined with dust-tight docking systems, they provide hygienic and efficient ingredient handling.

Unloading & Discharge Options

After the mixing process, PerMix mixers can be equipped with several discharge configurations to suit your downstream process:

1. Bottom Valve Discharge:
Fast, gravity-assisted emptying for free-flowing materials.

2. Auger or Screw Discharge:
For cohesive or slow-moving powders, a screw discharge system ensures consistent flow into hoppers, conveyors, or packaging machines.

3. Tilting Discharge Systems:
PerMix tilting mixers allow complete discharge for batch changeovers or washdown, minimizing residue and cleaning time—ideal for sanitary or multi-flavor production environments.

4. Direct Filling Integration:
Mixers can discharge directly into Fuxion MME filling and packaging equipment, reducing handling steps and maximizing process efficiency.

Micro & Macro Dosing Systems

Precision is everything when it comes to quality control and repeatability. Fuxion MME’s dosing solutions complement PerMix mixers perfectly, offering both:

• Micro-Dosing Systems for ingredients like vitamins, colorants, enzymes, and additives, with accuracies up to ±0.5%.

• Macro-Dosing Systems for bulk powders, starches, or proteins with integrated load cell monitoring and recipe-based automation.

These dosing modules can feed directly into PerMix mixers or combine with vacuum or screw conveyors for automated ingredient addition.

Bulk Material Handling Integration

The PerMix–Fuxion alliance delivers a complete bulk material handling ecosystem, including:

• Big bag fillers and unloaders

• Pneumatic and mechanical conveyors

• Gain-in-weight and loss-in-weight feeders

• Dust-free bag dump stations

• Storage silos and intermediate holding tanks

• Bucket elevators and vibratory feeders

This holistic approach ensures ingredient traceability, batch integrity, and consistent throughput from raw material to finished product.

Filling, Packaging, and End-of-Line Solutions

To complete the process, Fuxion MME offers a full range of downstream equipment that pairs seamlessly with PerMix mixers and dryers:

• Auger fillers, volumetric fillers, and liquid fillers

• Vertical and horizontal form-fill-seal systems

• Jar, drum, and pouch filling systems

• Cappers, sealers, and labeling lines

• Weighing, checkweighing, and metal detection stations

• Robotic palletizing and stretch wrapping units

Whether you’re packaging powders, pastes, or granulated materials, these solutions create an unbroken line from mixing to market-ready packaging.

The Complete Solution

PerMix UK and Fuxion MME together deliver end-to-end process solutions—mixing, dosing, conveying, and packaging—all integrated under one design and automation philosophy. From concept to commissioning, our systems are engineered for efficiency, hygiene, and flexibility, helping manufacturers streamline their operations and improve productivity.

PerMix plow mixers serve sectors across the region, including:

• Food & Beverage: Spice blends, coatings, flavour powders, food additives.
• Pharmaceutical & Nutraceutical: Active ingredients, excipients, fine powder mixes.
• Chemical & Specialty Materials: Coatings, catalysts, pigments, additives.
• Construction / Building Materials: Dry mortar, adhesives, cementitious compounds.

Whether you’re blending reactive ingredients or integrating drying phases, our plow systems support your whole process.

• Speed & Efficiency: Short mixing cycles boost throughput.
• Mix Uniformity: Consistent blends across large batches.
• Process Integration: Blending + drying in one vessel saves footprint.
• Regulation-Ready Design: Built for UKCA, CE, and ATEX zones as needed.
• Local Support: FAT/SAT, commissioning, and servicing based in UK/EU.

For more details, see our guide on : Plow vs Paddle Mixers

When specifying a plow mixer for your plant, consider:

• Batch volume and throughput targets.
• Bulk density and particle size distribution.
• Moisture content / need for drying.
• Thermal requirements (heating/cooling).
• Dust/solvent risks (need for sealed vessel, gas purge).
• Cleaning and hygiene requirements (CIP, cleanroom compatibility).

Precision Milling, Engineered by DP Pulverizers Americas

PerMix UK is part of the DP Pulverizers Americas family — a global network dedicated to advancing the science of particle size reduction. From the United States to the United Kingdom, our focus remains the same: delivering reliable, high-performance milling solutions that empower manufacturers in food, pharmaceuticals, chemicals, and advanced materials.

Now operating directly from our UK headquarters, DP Pulverizers brings localized expertise, European compliance, and shorter delivery times, backed by the full engineering strength of our American and Indian manufacturing centers.

Explore DP Pulverizers Americas →

Performance Born from Engineering Excellence

DP Pulverizers designs and builds mills that transform production efficiency. Every model is developed using computational airflow analysis, high-tolerance machining, and precision balancing, ensuring micron-accurate results and continuous uptime.

Our systems are built from stainless steel, Hardox, or alloy steels to suit your application — whether it’s fine sugar powders, conductive graphite, or cryogenically ground polymers. Each design meets ATEX, GMP, and CE standards, ready for industrial and pharmaceutical environments across Europe.

Our Range of Milling Solutions

Pin Mills
Delivering fine, consistent particle reduction for spices, starches, and chemical powders with high energy efficiency and minimal heat generation.

Turbo Mills
Engineered for high-speed micronizing of plastics, pigments, and resins, turbo mills use controlled turbulence for fine results without overheating.

Hammer Mills
The robust, heavy-duty solution for bulk grinding and granulation in food, minerals, and biomass processing. Available in Hardox for abrasive products.

Jet Mills
Utilizing compressed air rather than moving parts, jet mills achieve sub-5-micron fineness ideal for pharmaceutical and nano-material production.

Cryogenic Mills
Low-temperature milling using liquid nitrogen keeps materials stable, preventing softening or clumping — essential for elastomers, thermoplastics, and fine foods.

Universal Mills
A versatile platform that adapts to pin, hammer, or turbo configurations, perfect for manufacturers handling multiple product types on one line.

Cone Mills (Comils)
For gentle deagglomeration and uniform sizing, cone mills are a clean, quiet option for final powder conditioning and pre-mix applications.

Technology Without Borders

With PerMix UK as the European home of DP Pulverizers Americas, customers gain access to a truly global engineering network. From design through commissioning, our teams collaborate across continents to deliver custom-engineered milling systems that integrate seamlessly with upstream and downstream processes — including PerMix mixers, feeders, and conveying systems.

Every machine reflects our shared philosophy: engineering precision, performance, and practicality — all at a realistic price point.

From the Americas to the UK, One Standard: Excellence

DP Pulverizers UK stands as part of a worldwide commitment to innovation in particle processing. With manufacturing in America and India, and local support in the United Kingdom, we provide comprehensive solutions — from initial testing to full-scale turnkey installations.

Discover how our engineering shapes the future of powder processing.