PerMix Emulsifier

• At its core is a rotor–stator system: the high-speed rotor draws material in and forces it through the stator slots.
• The resulting shear breaks droplets and particles into smaller sizes, producing fine, stable emulsions.
• Depending on your needs, emulsifiers can be supplied as inline units (continuous processing) or batch units (mounted directly in tanks).
• Multi-stage stators can be fitted for ultra-fine emulsions.

• Inline or batch configurations: flexible processing options
• Stators: single, dual, or multi-stage for varying shear intensity
• Vacuum integration: deaeration during emulsification
• Heating/cooling jackets: thermal control during mixing
• Materials of construction: 304/316L stainless standard; Hastelloy or titanium optional
• Seals: mechanical, double mechanical, or gas-purged for ATEX compliance
• Automation: PLC/HMI with recipe entry, vacuum monitoring, and data logging
• CIP/SIP ready: hygienic design for pharmaceutical and food operations

• Food & Beverage: mayonnaise, sauces, dressings, dairy emulsions, soups
• Pharmaceuticals / Nutraceuticals: ointments, suspensions, syrups, gels
• Cosmetics & Personal Care: lotions, creams, serums, toothpaste
• Chemicals & Specialties: resins, coatings, adhesives, dispersions

Example: A UK mayonnaise producer uses a PerMix vacuum emulsifier to create smooth, stable emulsions while extending shelf life under BRC-compliant conditions.

• Stable emulsions: consistent particle and droplet size
• Scalable: from lab R&D systems to large production units
• Regulatory alignment: UKCA, CE, GMP, ATEX
• Improved efficiency: rapid processing reduces cycle time
• Hygienic builds: easy-to-clean with CIP/SIP
• Local support: commissioning, validation, and service from the UK team

When defining your emulsifier system, consider:

• Batch vs continuous operation
• Desired particle or droplet size distribution
• Viscosity and shear sensitivity of your materials
• Thermal control requirements
• Need for vacuum/inerting
• Cleanability and GMP validation needs
• Hazard zoning (ATEX/DSEAR classification)

For reliable emulsification and dispersion, trust the PerMix UK Emulsifier.

Contact PerMix UK with your material properties, throughput goals, and compliance requirements. We’ll configure a system optimised for your UK/EU facility.