Industrial Mixers UK
PerMix Plow Mixer
PerMix Plow Mixers UK | High-Performance & Vacuum Plow Mixer / DryersBest in Innovation • Best In Performance • Best In Quality • Best In Price • Best In Warranty
PerMix Plow Mixers in the UK deliver high performance and value.
Available as Horizontal Plow Mixers or Plow Mixer/Dryers, they range from 1 to 30,000 liters with hygienic, heavy-duty, and vacuum-ready designs for food, pharma, chemical, and building industries.
Plow mixers—also commonly spelled plough mixers—are a cornerstone of industrial blending where fast, intensive, and highly uniform mixing is required. They are particularly effective for powders, granules, blends with liquid addition, and light pastes, delivering a dynamic, three-dimensional mixing action that actively lifts, fluidises, and disperses material throughout the vessel.
Unlike gentle tumbling mixers, plow mixers generate a mechanically fluidised mixing zone, helping to break down agglomerates, distribute minor ingredients, and coat particles evenly—even when working with cohesive, sticky, or difficult materials.
Across the UK and EU, PerMix plow mixers are selected when manufacturers require:
Rapid batch turnaround
High-energy plow action dramatically reduces mixing times, supporting tight production schedules and high throughput.
Regulatory compliance and safety
All systems can be supplied with UKCA and CE marking and engineered to ATEX standards, ensuring safe operation under DSEAR regulations in dust-laden or hazardous environments.
Hygienic or industrial-grade construction
Plow mixers can be configured for food, pharmaceutical, nutraceutical, chemical, or mineral processing, with smooth internal finishes, sealed drives, and cleanable designs.
Mixing and drying in one system
Integrated plow mixer / dryers allow manufacturers to combine mixing, moisture reduction, and conditioning in a single vessel—minimising handling, contamination risk, and processing time.
PerMix UK supplies both horizontal plow mixers and vacuum plow mixer-dryers, with options including heating and cooling jackets, high-speed choppers, liquid injection systems, gas purging, and custom materials of construction. Each system is engineered to match your product behaviour, process requirements, and compliance obligations.
When speed, flexibility, and process control matter, plow mixers remain one of the most powerful and versatile mixing technologies available to UK and EU manufacturers.
A plow mixer, also known as a ploughshare mixer, operates by creating a mechanically fluidised mixing zone inside a horizontal cylindrical vessel. Unlike tumbling or ribbon mixers that rely primarily on gravity and bulk movement, a plow mixer uses high-energy agitation to actively lift, disperse, and intermix particles in three dimensions.
At the heart of the mixer is a central shaft fitted with specially shaped plow-shaped mixing elements. As the shaft rotates at moderate to high speed, these plows scoop material away from the vessel wall and throw it into the open mixing zone. This action suspends particles momentarily in the air, creating a fluid-like state that allows rapid and uniform blending.
This fluidised zone is what gives plow mixers their unique performance. Particles collide freely, minor ingredients disperse quickly, and agglomerates are broken apart rather than rolled or smeared. The result is fast, homogeneous mixing, even with powders that are cohesive, sticky, or prone to segregation.
For applications involving liquid addition or difficult powders, plow mixers are often equipped with high-speed choppers mounted on the side of the vessel. These choppers provide localized, high-shear zones that:
Break down lumps and agglomerates
Improve dispersion of liquids into powders
Enable coating, granulation, or instantisation processes
Liquids can be introduced through spray nozzles or injection ports, allowing precise control over droplet size and distribution while the plows maintain bulk movement of the material.
In plow mixer / dryer configurations, the vessel is fitted with a heating and/or cooling jacket and operated under vacuum. The plow action continuously renews the product surface, significantly improving heat and mass transfer. Under vacuum, moisture or solvents are removed at lower temperatures, protecting heat-sensitive materials while accelerating drying times.
This combined mixing and drying capability reduces processing steps, limits product handling, and lowers contamination risk—key advantages for regulated UK and EU production environments.
Plow mixers supplied in the UK and EU can be engineered with UKCA and CE marking and configured to meet ATEX and DSEAR requirements for dust-hazardous applications. Designs range from hygienic, cleanable systems for food and pharmaceutical use to heavy-duty industrial constructions for chemicals and minerals.
In practical terms, a plow mixer works by actively energising the material, not simply moving it around. That distinction is why plow mixers are chosen when speed, consistency, and process control are critical—and when conventional mixers reach their limits.
Horizontal plow mixers are the most widely used plow mixer configuration across the UK and European manufacturing landscape, valued for their versatility, scalability, and ability to handle a broad range of materials—from fine powders to cohesive blends and light pastes.
PerMix UK supplies horizontal plow mixers in multiple variants, allowing manufacturers to precisely match the mixer design to their process, product behaviour, and regulatory requirements.
Standard horizontal plow mixers are designed for fast, intensive batch mixing of dry powders, granules, and blends with minor liquid addition. The mechanically fluidised mixing zone ensures rapid dispersion and uniformity, even for materials prone to segregation.
These models are commonly used in:
Food and ingredients processing
Nutraceuticals and supplements
Chemicals and additives
Building materials and minerals
Construction can be specified for hygienic or heavy-duty industrial use, with smooth internal finishes, sealed bearings, and easy-clean access points.
For more demanding formulations, horizontal plow mixers can be equipped with side-mounted high-speed choppers. These provide localised shear to:
Break down agglomerates
Improve liquid dispersion into powders
Enable coating, granulation, or instantisation
This configuration is ideal for cohesive powders, sticky materials, or applications requiring controlled liquid addition without lump formation.
Vacuum-rated horizontal plow mixers are used where deaeration, moisture control, or oxidation prevention is critical. Operating under vacuum improves process stability and supports sensitive materials, particularly in pharmaceutical, nutraceutical, chemical, and battery-related applications.
Vacuum capability also prepares the system for future upgrades into full mixing and drying operation.
For manufacturers looking to combine process steps, horizontal plow mixer-dryers integrate mixing, heating, and vacuum drying in a single vessel. A heating and/or cooling jacket combined with continuous surface renewal from the plow action delivers efficient heat and mass transfer.
This configuration is widely adopted in the UK and EU to:
Reduce processing time
Minimise product handling
Improve contamination control
Lower energy consumption
All horizontal plow mixer variants supplied by PerMix UK can be engineered with UKCA and CE marking and configured to ATEX standards for use in hazardous dust environments under DSEAR regulations. Materials of construction, sealing systems, and safety interlocks are selected to align with both regulatory and operational expectations.
In short, horizontal plow mixers are not a one-size-fits-all solution. Their real strength lies in how precisely they can be configured—whether the priority is speed, hygiene, drying capability, or regulatory compliance—making them a cornerstone technology for modern UK and EU production.
Selecting the correct materials of construction is critical to mixer performance, service life, and regulatory compliance. For UK and EU manufacturers, this decision directly impacts product quality, cleanability, corrosion resistance, and long-term operating cost.
PerMix UK offers a wide range of construction options for plow mixers and plow mixer-dryers, ensuring each system is engineered to suit the product chemistry, process conditions, and compliance environment.
For hygienic and corrosion-resistant applications, plow mixers are commonly manufactured in:
304 Stainless Steel
Suitable for many food, nutraceutical, and general chemical applications where corrosion exposure is limited.
316 / 316L Stainless Steel
Preferred for pharmaceutical, high-purity, salt-containing, acidic, or aggressive formulations. Enhanced resistance to corrosion and easier validation in regulated environments.
Internal finishes can be specified from industrial smooth to polished, hygienic finishes, supporting washdown, wet CIP, or dry-cleaning regimes.
For non-food, non-hygienic applications such as minerals, chemicals, fertilisers, and building materials, plow mixers can be supplied in carbon steel with protective coatings. These configurations offer a cost-effective solution where corrosion risk is controlled and hygiene standards are less stringent.
For abrasive or demanding applications, PerMix plow mixers can be engineered using wear-resistant materials or internal liners to extend service life and maintain consistent performance. Special alloys may also be specified where extreme temperatures, aggressive chemistries, or long duty cycles are involved.
Construction extends beyond the vessel itself. Shaft seals, bearings, and drive assemblies are selected based on:
Powder abrasiveness
Operating temperature
Vacuum or pressure conditions
ATEX / DSEAR requirements
Options include air-purged seals, mechanical seals, and reinforced bearing arrangements to ensure reliability in continuous or heavy-duty service.
For plow mixer-dryers or temperature-controlled mixing, vessels can be supplied with heating and cooling jackets designed for hot water, thermal oil, or steam. Vacuum-rated construction supports drying, solvent removal, and oxygen-sensitive processing while maintaining structural integrity and safety compliance.
All materials and construction options can be specified to support UKCA and CE marking, with designs available to meet ATEX classifications for hazardous dust environments under DSEAR regulations. This ensures each system aligns with both regulatory expectations and real-world plant conditions.
In short, plow mixer construction is never just about the vessel—it’s about building a system that protects your product, your people, and your production uptime. That’s where correct material selection makes all the difference.
Every process is different, which is why PerMix UK plow mixers and plow mixer-dryers are engineered with a wide range of configurable options. These features allow manufacturers to fine-tune performance, improve safety, and align the system precisely with product behaviour, regulatory requirements, and production goals.
Side-mounted high-speed choppers create localised shear zones within the mixing chamber. They are used to:
Break down agglomerates and lumps
Improve liquid dispersion into powders
Enable coating, granulation, and instantisation
Choppers can be configured for easy cleaning, wear resistance, and hygienic operation depending on the application.
Jacketed vessels allow precise temperature control during mixing or drying. Depending on process needs, jackets can be designed for:
Hot water or steam heating
Thermal oil for higher temperatures
Cooling for temperature-sensitive materials
Combined with plow agitation, jackets deliver efficient heat transfer and consistent product conditioning.
Vacuum-rated construction enables:
Moisture and solvent removal at lower temperatures
Deaeration and oxidation control
Integrated mixing and drying in one system
Vacuum plow mixers are widely used in pharmaceutical, nutraceutical, chemical, and advanced material applications across the UK and EU.
Plow mixers can be equipped with precision liquid dosing systems, including spray nozzles or injection ports, to support:
Uniform wetting and coating
Controlled granulation
Binder or additive dispersion
This ensures repeatable results and reduces batch-to-batch variability.
To suit downstream processes, mixers can be supplied with a variety of discharge solutions, including:
Flush-bottom valves
Drop-through discharges
Screw or conveyor-assisted discharge
Discharge designs are selected to minimise product hold-up and support hygienic or heavy-duty operation.
Customisation extends to:
Materials of construction
Internal surface finishes
Shaft sealing and bearing protection
Options include air-purged seals, heavy-duty mechanical seals, and designs suitable for abrasive or ATEX-rated environments.
Plow mixers can be supplied with manual, semi-automatic, or fully automated control systems, including PLC/HMI platforms for:
Recipe management
Batch tracking
Process repeatability
Safety features can be configured to meet UKCA, CE, ATEX, and DSEAR requirements, ensuring safe operation in regulated production environments.
Plow (plough) mixers are selected across the UK and European manufacturing landscape when materials demand fast, intensive mixing and consistent results—even under challenging conditions. Their mechanically fluidised mixing action makes them especially effective where conventional mixers struggle with cohesion, segregation, or variable bulk density.
In food manufacturing, plow mixers are widely used for:
Dry ingredient blending and seasoning mixes
Powder blends with liquid addition (oils, flavours, binders)
Coating and instantisation processes
Pre-conditioning prior to drying or thermal treatment
Hygienic construction, cleanable designs, and precise process control make plow mixers well suited to regulated food environments where repeatability and contamination control matter.
Nutraceutical formulations often combine fine powders, actives, and minor ingredients that must be dispersed evenly without degradation. Plow mixers deliver:
Rapid, homogeneous blending
Effective distribution of low-dose ingredients
Controlled wet granulation and coating
Vacuum-capable and jacketed designs support moisture control and temperature-sensitive compounds.
In pharmaceutical and life science production, plow mixers are used for:
Blending excipients and APIs
Wet massing and granulation
Vacuum mixing and drying
Their ability to integrate mixing, drying, and conditioning in a closed system helps reduce handling, support validation, and maintain product integrity in tightly regulated environments.
For chemical manufacturers, plow mixers handle:
Powders, crystals, and granules
Reactive or cohesive blends
Liquid-solid mixing and coating
Robust construction, ATEX-ready designs, and configurable sealing systems make them suitable for hazardous or dust-sensitive processes under DSEAR regulations.
Plow mixers are increasingly used in battery materials and advanced material processing, where uniformity and process control are critical. Typical applications include:
Dry blending of functional powders
Coating of particles with binders or additives
Vacuum mixing and moisture reduction
Their ability to break agglomerates and maintain consistency supports downstream performance and quality.
In building materials and mineral processing, plow mixers are chosen for:
Dry mortar and powdered construction blends
Additive and pigment dispersion
High-throughput industrial mixing
Heavy-duty construction options support abrasive materials and continuous production demands common across UK and EU industrial plants.
Across these industries, plow mixers are selected not just for speed—but for process reliability, flexibility, and scalability. Whether the goal is faster batch cycles, improved uniformity, or combining mixing and drying in one system, plow mixers remain a proven solution for modern UK and EU manufacturing.
Modern production challenges rarely stop at mixing alone. Across the UK and EU, manufacturers must control particle size, flow behaviour, moisture content, dosing accuracy, and final blend uniformity—all while meeting tightening regulatory and efficiency targets.
PerMix UK delivers complete mixing, milling, and turn-key processing systems, integrating high-performance mixers with industrial milling solutions from DP Pulverisers to create fully engineered, production-ready process lines.
DP Pulverisers provides a comprehensive range of industrial size-reduction technologies, engineered to prepare materials before they ever reach the mixer. Typical objectives include:
Controlled particle size reduction
De-agglomeration of raw materials
Improved flowability and bulk density
Consistent feed into downstream mixing
By pairing DP Pulverisers’ milling systems with PerMix plow mixers, ribbon mixers, and mixer-dryers, manufacturers achieve better homogeneity, faster mixing times, and more predictable downstream performance.
PerMix UK designs and supplies turn-key systems that combine DP Pulverisers milling technology with PerMix mixing and drying equipment into a single, unified solution. Scope can include:
Raw material intake and feeding systems
Milling and particle size control (DP Pulverisers)
Plow mixing or plow mixing & drying
Liquid dosing and injection systems
Vacuum systems and solvent recovery
Discharge, conveying, and packaging interfaces
Each system is engineered holistically, ensuring capacities, controls, and material flow are matched—eliminating bottlenecks and guesswork.
By integrating DP Pulverisers milling equipment with PerMix mixing systems, UK and EU manufacturers benefit from:
Single-point project responsibility
Matched mechanical and control design
Reduced installation and commissioning risk
Simplified validation and documentation
Lower total cost of ownership
This approach shortens project timelines and reduces operational risk compared to coordinating multiple independent vendors.
All integrated systems can be supplied with UKCA and CE marking and engineered to ATEX standards for hazardous dust environments under DSEAR regulations. Hygienic or heavy-duty industrial construction is selected based on application, industry, and regulatory expectations.
Whether supporting lab trials, pilot systems, or full-scale production, PerMix and DP Pulverisers solutions are designed for scale-up. Process knowledge gained at smaller volumes is carried forward—protecting formulations, reducing risk, and accelerating time to market.
Selecting the right plow (plough) mixer is less about catalogue size and more about understanding material behaviour, process objectives, and regulatory constraints. In UK and EU manufacturing, the wrong mixer choice often shows up later as poor homogeneity, long batch times, cleaning challenges, or compliance headaches.
This guide outlines the key factors that determine the correct plow mixer configuration for your application.
Plow mixers excel when materials are:
Cohesive, sticky, or prone to agglomeration
Segregative due to particle size or density differences
Sensitive to over-shearing or heat buildup
Powders, granules, blends with liquid addition, and light pastes typically benefit most from mechanically fluidised plow mixing.
If the process is purely blending or coating, a standard horizontal plow mixer may be sufficient.
If moisture removal, solvent evaporation, or conditioning is required, a plow mixer / dryer with vacuum and a heating jacket is usually the better long-term choice.
Combining mixing and drying in one vessel reduces:
Product handling
Contamination risk
Processing time
Energy consumption
Plow mixers are available across a wide capacity range, but correct sizing depends on:
Target batch weight or volume
Bulk density of the product
Desired cycle time
Upstream and downstream process flow
Oversizing wastes energy; undersizing limits throughput. Proper selection balances productivity with efficiency.
High-speed choppers are recommended when:
Liquids are added to powders
Agglomerates must be broken down
Granulation or coating is required
For free-flowing dry blends, choppers may not be necessary. For cohesive or wet processes, they are often essential.
If temperature affects product quality, flow, or safety, a jacketed vessel should be considered. Heating and cooling jackets support:
Thermal activation or melting
Moisture control
Protection of heat-sensitive materials
For vacuum drying, jacket performance and heat transfer design are critical.
Plow mixers for UK and EU use must align with:
UKCA and CE marking requirements
ATEX classifications for dust or solvent hazards
DSEAR compliance for hazardous environments
Material selection, sealing systems, grounding, and safety interlocks all influence compliance—and should be addressed early in the selection process.
Food, pharmaceutical, and nutraceutical applications require attention to:
Internal surface finishes
Seal design and accessibility
CIP or dry-cleaning compatibility
Industrial applications may prioritise wear resistance and service access over hygienic polish.
Many buyers select plow mixers not just for today’s product, but for tomorrow’s formulation. Options such as vacuum capability, choppers, or jacketed construction can future-proof the investment and reduce the need for additional equipment later.
If your process involves difficult powders, liquid addition, drying, or regulatory constraints, mixer selection is rarely one-size-fits-all. This is where direct engagement matters.
PerMix UK works with manufacturers to evaluate materials, run trials where appropriate, and engineer plow mixer systems that fit both process reality and compliance expectations—not just brochure specifications.
When specifying a plow mixer for your plant, consider:
PerMix UK is part of the DP Pulverizers Americas family — a global network dedicated to advancing the science of particle size reduction. From the United States to the United Kingdom, our focus remains the same: delivering reliable, high-performance milling solutions that empower manufacturers in food, pharmaceuticals, chemicals, and advanced materials.
Now operating directly from our UK headquarters, DP Pulverizers brings localized expertise, European compliance, and shorter delivery times, backed by the full engineering strength of our American and Indian manufacturing centers.
Explore DP Pulverizers Americas →
DP Pulverizers designs and builds mills that transform production efficiency. Every model is developed using computational airflow analysis, high-tolerance machining, and precision balancing, ensuring micron-accurate results and continuous uptime.
Our systems are built from stainless steel, Hardox, or alloy steels to suit your application — whether it’s fine sugar powders, conductive graphite, or cryogenically ground polymers. Each design meets ATEX, GMP, and CE standards, ready for industrial and pharmaceutical environments across Europe.
Pin Mills
Delivering fine, consistent particle reduction for spices, starches, and chemical powders with high energy efficiency and minimal heat generation.
Turbo Mills
Engineered for high-speed micronizing of plastics, pigments, and resins, turbo mills use controlled turbulence for fine results without overheating.
Hammer Mills
The robust, heavy-duty solution for bulk grinding and granulation in food, minerals, and biomass processing. Available in Hardox for abrasive products.
Jet Mills
Utilizing compressed air rather than moving parts, jet mills achieve sub-5-micron fineness ideal for pharmaceutical and nano-material production.
Cryogenic Mills
Low-temperature milling using liquid nitrogen keeps materials stable, preventing softening or clumping — essential for elastomers, thermoplastics, and fine foods.
Universal Mills
A versatile platform that adapts to pin, hammer, or turbo configurations, perfect for manufacturers handling multiple product types on one line.
Cone Mills (Comils)
For gentle deagglomeration and uniform sizing, cone mills are a clean, quiet option for final powder conditioning and pre-mix applications.
With PerMix UK as the European home of DP Pulverizers Americas, customers gain access to a truly global engineering network. From design through commissioning, our teams collaborate across continents to deliver custom-engineered milling systems that integrate seamlessly with upstream and downstream processes — including PerMix mixers, feeders, and conveying systems.
Every machine reflects our shared philosophy: engineering precision, performance, and practicality — all at a realistic price point.
DP Pulverizers UK stands as part of a worldwide commitment to innovation in particle processing. With manufacturing in America and India, and local support in the United Kingdom, we provide comprehensive solutions — from initial testing to full-scale turnkey installations.
Discover how our engineering shapes the future of powder processing.
PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.
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