Industrial Mixers UK
PerMix Vacuum Deaerator
PerMix Vacuum Deaerator UK | Air & Gas Removal SystemsBest in Innovation • Best In Performance • Best In Quality • Best In Price • Best In Warranty
Entrapped air and dissolved gases are silent troublemakers in liquid and paste processing. Left untreated, they compromise product quality, shorten shelf life, and create inconsistencies that show up where it hurts most—appearance, texture, stability, and customer trust.
PerMix UK designs and supplies industrial vacuum deaerators engineered to remove unwanted air and gas from liquids, slurries, creams, emulsions, and pastes with precision and repeatability. The result is a stable, homogeneous, market-ready product that performs the same on day one as it does at the end of its shelf life.
In UK and EU manufacturing environments, effective deaeration delivers critical advantages:
• Reduced oxidation – Minimises oxygen exposure to protect colour, flavour, aroma, and active ingredients
• Improved microbiological stability – Lower oxygen levels inhibit microbial growth and extend shelf life
• Superior product appearance – Eliminates foaming, pin-holing, surface defects, and air streaking
• Reliable downstream packaging – Prevents filling inaccuracies, cavitation, and residual gas expansion
PerMix UK vacuum deaerators are widely used across food & beverage, pharmaceutical, nutraceutical, cosmetic, and chemical processing—whether integrated inline with mixers and homogenisers or installed as standalone systems.
Designed for sanitary operation, easy cleaning, and UK/EU compliance, PerMix deaeration systems help manufacturers improve yield, protect formulations, and maintain consistent quality at scale.
If air is getting into your product, it’s already costing you. PerMix UK removes it—cleanly, efficiently, and decisively.
The PerMix Vacuum Deaerator removes entrapped and dissolved air from liquids, emulsions, slurries, and pastes by exposing the product to a controlled vacuum environment. By reducing internal pressure, gases that are normally held within the product are released and extracted before they can cause oxidation, foaming, or instability downstream.
Product enters the deaeration chamber either inline from a mixer, homogeniser, or process tank, or via a controlled feed pump. Once inside the chamber, a deep vacuum is applied. Under reduced pressure, dissolved gases expand rapidly and separate from the product matrix.
The product is gently spread or agitated to increase surface area, allowing air and gas bubbles to escape efficiently without introducing shear, heat, or additional aeration. Released gases are continuously removed through the vacuum system, while the deaerated product is discharged smoothly for further processing or packaging.
Vacuum deaeration works because gas solubility decreases as pressure drops. Even microbubbles and dissolved oxygen—often impossible to remove by settling or mechanical agitation—are reliably extracted under vacuum. This makes the PerMix Vacuum Deaerator especially effective for:
• Viscous or shear-sensitive products
• Emulsions prone to foaming or separation
• Oxygen-sensitive formulations
• Products requiring consistent density and appearance
PerMix Vacuum Deaerators supplied in the UK are designed to meet sanitary, food-grade, pharmaceutical, and chemical processing standards. Systems are available with hygienic construction, CIP-ready designs, and seamless integration into existing production lines.
Whether installed as a standalone unit or integrated into a complete PerMix mixing and processing system, the vacuum deaerator ensures air and gas are removed before they become quality, shelf-life, or packaging problems.
In short: the PerMix Vacuum Deaerator doesn’t mask defects—it removes the root cause. That’s why manufacturers across the UK and Europe rely on vacuum deaeration as a critical step in producing stable, high-quality products at scale.
PerMix Vacuum Deaerators are engineered as industrial production tools, not laboratory curiosities. Every system is designed for continuous, reliable operation in demanding UK and EU manufacturing environments, with configurations tailored to product behaviour, viscosity, and process integration.
High-Efficiency Vacuum Deaeration
Precisely controlled vacuum levels ensure reliable removal of entrapped and dissolved gases, including microbubbles that cannot be eliminated through settling or mechanical agitation.
Gentle Product Handling
Low-shear internal design preserves product structure, making the system ideal for emulsions, creams, sauces, suspensions, and shear-sensitive formulations.
Sanitary, Hygienic Construction
Manufactured in food-grade and pharmaceutical-grade stainless steel with smooth internal surfaces to minimise product hold-up and support hygienic operation.
Inline or Standalone Operation
Designed to integrate seamlessly with PerMix mixers, homogenisers, and shear pumps—or to operate independently within existing process lines.
Consistent, Continuous Processing
Engineered for stable, repeatable deaeration under continuous flow, supporting high-throughput production and downstream packaging reliability.
Vacuum System Configuration
Selection of vacuum pumps and control ranges matched to product viscosity, throughput, and degassing requirements.
CIP-Ready Design
Clean-in-Place configurations available for food, pharmaceutical, and cosmetic applications requiring validated hygiene and fast changeovers.
Heating & Temperature Control
Optional heating jackets or temperature conditioning to improve gas release in higher-viscosity products or temperature-sensitive formulations.
Advanced Controls & Automation
PLC/HMI control options for vacuum level, flow rate, temperature, and process monitoring, supporting repeatability and regulatory compliance.
Material & Finish Options
Available in various stainless steel grades and internal surface finishes to meet application-specific sanitary and corrosion-resistance requirements.
ATEX & Hazardous Area Configurations
Options available for installations in ATEX-rated or hazardous production environments common in chemical and solvent-based processing.
Every PerMix Vacuum Deaerator supplied in the UK is configured around the product—not the other way around. Whether the goal is extended shelf life, improved appearance, oxidation control, or packaging stability, the system is engineered to deliver measurable performance improvements from the first production run.
PerMix doesn’t just remove air.
It removes uncertainty from your process.
Vacuum deaeration is a critical process step across many UK and EU manufacturing sectors where product quality, shelf life, and consistency must meet strict regulatory and commercial standards. PerMix Vacuum Deaerators are used wherever entrapped air, dissolved gases, or foaming compromise performance, appearance, or downstream packaging.
In food manufacturing, oxygen is rarely your friend. PerMix Vacuum Deaerators are widely used across the UK and Europe to protect flavour, colour, and texture while improving fill accuracy and shelf stability.
Typical applications include:
Sauces, dressings, gravies, and condiments
Dairy and plant-based creams, yoghurts, and emulsions
Soups, purées, baby foods, and ready meals
Syrups, concentrates, and liquid sweeteners
Chocolate, spreads, and fat-based formulations
Deaeration prevents foaming, reduces oxidation, and ensures smooth, uniform products that package cleanly at high speed.
In regulated environments, even microscopic air pockets can cause dosage variability, visual defects, or stability failures. PerMix Vacuum Deaerators support consistent, compliant production of:
Oral suspensions and liquid medications
Syrups, gels, and semi-solid formulations
Vitamin, mineral, and botanical extracts
Protein and functional nutrition liquids
Systems can be configured for hygienic design, CIP, and controlled processing to align with UK and EU GMP expectations.
Appearance and texture sell the product long before performance is tested. Vacuum deaeration eliminates bubbles, pin-holing, and density variation in:
Creams, lotions, serums, and gels
Toothpaste and oral care products
Shampoos, conditioners, and liquid soaps
Balms, emulsions, and cosmetic pastes
The result is a smooth, glossy, air-free finish with consistent density and superior shelf presentation.
In chemical applications, trapped air can affect viscosity, reactivity, coating performance, and metering accuracy. PerMix Vacuum Deaerators are used for:
Adhesives, sealants, and resins
Coatings, inks, and paints
Polymer dispersions and emulsions
Specialty chemicals and slurries
Options are available for ATEX-rated and hazardous area installations common across UK and EU chemical plants.
Across all sectors, vacuum deaeration delivers measurable benefits:
Improved product stability and shelf life
Reduced oxidation and microbial risk
Cleaner, faster, more reliable packaging
Higher yield and less product waste
PerMix Vacuum Deaerators are engineered to support modern UK and EU production demands—where quality, compliance, and efficiency are non-negotiable.
If your product contains air, your process contains risk.
PerMix removes both.
When choosing a deaerator for your UK facility, consider:
Our UK engineering team will help match your process data to the correct deaerator design.
If your products need bubble-free consistency and longer shelf life, PerMix UK vacuum deaerators deliver.
Contact PerMix UK with your product specs (viscosity, moisture, gas load, batch size) and we’ll configure a deaeration solution that meets your performance and compliance requirements.
PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.
PerMix Vacuum Deaerator Videos
