Application: Blending & Instantising Protein Powders

Across the UK and Europe, demand for premium, instant protein powders continues to rise — driven by sports nutrition, health supplements, and ready-to-drink formulations. But behind that smooth shake or perfectly dissolving powder lies a precise engineering process called instantising, and it’s here that PerMix technology excels.

PerMix has designed compact, efficient systems that allow manufacturers to mix, steam-agglomerate, and dry protein powders in one hygienic, easy-to-operate unit. Whether for laboratory development or full-scale production, PerMix mixers deliver reliability, precision, and product consistency at every stage.

What Is Instantising?

Instantising (often known as steam agglomeration) transforms fine protein powder particles into light, porous granules. When mixed into liquid, these granules absorb water quickly, disperse evenly, and eliminate the “clumping” that frustrates consumers.

The process uses a controlled injection of steam to gently moisten and bind particles. As the powder agglomerates, it becomes easier to handle, package, and reconstitute — without altering its nutritional or sensory properties.

How PerMix Mixers Achieve Perfect Instantisation

PerMix’s Paddle Mixers (PTP or PAM Series) and Vacuum Paddle Mixers/Dryers (PTPD or PAMD Series) are engineered specifically for precise control over temperature, humidity, and mixing intensity — all essential for consistent instantisation results.

1. Homogeneous Blending
   The paddle design moves material in a three-dimensional pattern, ensuring a fully uniform blend of proteins, sweeteners, stabilisers, and flavourings before steam is introduced.
2. Steam Injection for Agglomeration
   Steam is evenly distributed through nozzles or a jacket system. This controlled exposure lightly moistens the powder without overheating, protecting delicate proteins from denaturation.
3. Agglomerate Control
   Optional high-speed choppers help maintain a consistent particle size, improving the final texture and flow properties.
4. Drying & Cooling in the Same Unit
   Heated jackets or vacuum drying systems gently remove residual moisture, followed by cooling to stabilise the finished product — all inside a single mixer.

Key Benefits of Using PerMix Mixers

• Compact Design: Combines multiple stages of the instantising process into one space-saving system.
• Full Scalability: From 5-litre lab units to industrial production lines, all models share identical geometry for easy scale-up.
• Gentle Yet Effective: Protects functional and nutritional value during steam exposure.
• Hygienic Construction: Available in 304 or 316L stainless steel with food-grade finishes and optional CIP (Clean-in-Place) systems.
• Smart Automation: Optional PLC/HMI control allows recipe storage, temperature logging, and data tracking for traceability.

Applications Across UK Industries

PerMix instantising solutions are ideal for UK manufacturers working with:

• Whey, casein, and collagen protein powders
• Plant-based blends (pea, hemp, rice, or soy protein)
• Nutritional meal replacement and supplement powders
• Infant and medical nutrition
• Health and wellness drink bases

Why Choose PerMix UK

PerMix UK supports food and nutrition manufacturers with engineering expertise, local service, and globally proven technology. Our systems provide a cost-effective, energy-efficient method for producing premium instantised protein powders — ready for packaging and sale in retail, commercial, or pharmaceutical markets.

Instantisation made simple, scalable, and smart — that’s the PerMix promise.

PerMix UK – Engineering Mixing Solutions for the Future of Food.