At PerMix UK, we proudly offer our Continuous Deaerator systems—engineered for manufacturers across pharmaceutical, food, cosmetics, chemical, and adhesive industries who demand precision, consistency, and quality. Whether you’re stabilizing emulsions or extending the shelf life of your formulation, our deaeration systems ensure optimal product quality by efficiently removing entrapped gases and air during continuous processing.

✅ What Is a Continuous Deaerator?

A continuous deaerator is a specialized piece of process equipment that removes entrained air and gases from liquids, slurries, creams, or pastes as they flow through the system. This is essential for products where oxidation, micro-bubble contamination, or air voids can negatively impact stability, appearance, viscosity, or shelf life.

Unlike batch deaeration systems, PerMix Continuous Deaerators are designed for non-stop, inline processing, offering improved production efficiency, automation integration, and reduced product waste.

🌍 Applications Across Diverse Industries

PerMix Continuous Deaerators are used across a wide range of sectors:

• Pharmaceuticals: Ointments, suspensions, gels, and creams free of microbubbles for improved dosing accuracy and longer shelf life.
• Cosmetics & Personal Care: Lotions, foundations, and serums that maintain a smooth texture and uniform consistency.
• Chemical Manufacturing: Degassing adhesives, sealants, and coatings to eliminate air-related defects and improve bonding.
• Food & Beverage: Ensuring the quality and shelf life of sauces, oils, syrups, and emulsions by removing dissolved oxygen.
• Paints & Inks: Preventing foaming, ensuring even coating, and reducing shrinkage during curing.

🔧 How It Works

PerMix Continuous Deaerators operate by creating a vacuum environment in which the product is exposed to reduced pressure as it passes through the system. The vacuum rapidly extracts air bubbles and dissolved gases. Internal scrapers or agitators ensure the product remains mobile, preventing build-up and encouraging uniform deaeration throughout the flow path.

Key features include:

• Vacuum chamber with adjustable pressure control
• Flow-through operation for continuous production
• Precise flow metering and retention time
• Optional integrated feed pumps and discharge pumps
• HMI/PLC automation with data logging and alarm features

⚙️ Benefits of Using a PerMix Continuous Deaerator

• Prevents Oxidation: Improves product stability and protects active ingredients
• Extends Shelf Life: Particularly vital for food, cosmetics, and pharmaceuticals
• Boosts Product Quality: Eliminates defects caused by air entrapment
• Improves Packaging Accuracy: Bubble-free products lead to accurate dosing and fill levels
• Reduces Rework & Scrap: Enhanced process control and fewer rejected batches
• Supports GMP & Sanitary Design: Designed with compliance in mind, including ATEX-rated and sanitary models

💼 Why Choose PerMix UK?

With decades of global engineering excellence and a strong presence across the UK and Europe, PerMix delivers industry-leading technology without the inflated pricing. Our Continuous Deaerators are built to last, easy to integrate, and backed by our expert UK-based team for installation, training, and service support.

📞 Speak to a Specialist Today

Whether you’re looking to improve product consistency, eliminate oxidation, or increase your production line’s throughput, PerMix Continuous Deaerators are the ideal solution.
Contact our UK team today to discuss your application, request a quote, or schedule a demo.

PerMix UK – Performance. Innovation. Affordability.
Pioneering the future of processing.

John

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